Flow Meter Installation

Accurate flow meter installation ensures precise flow meter measurements, which are fundamental in a variety of industrial applications.

Flow Meter 6 inch

Name of MaterialBrandTypeRemarks
Flow Meter 6 inchSHM MetersSHM electromagnetic 6 Inch DN 150SN: 20121811
Power CableSupremeNYMHY3x2.5mm
Cable DataSM1. CableLIYC-Y24Gx0.75mm

Inspection Test Procedures

  1. Material Conformity
  2. Visual Inspection (installed at accordance place)
  3. Function Test:
    • To confirm that the flow meter is operating well
    • To confirm the pipe is welded well by certified welder
    • To confirm the welding is pass the penetrant test
    • To confirm the Flow Meter pass the calibration test
    • Suitability of readings between the flow meter and the trassar during idle time
  4. Slot trassar : A14 FM
  5. Kabel data tagging: P1.FM. SS
  6. Kabel power tagging: P1.FM. SS220 VAC

6 inch Pipe is installed at the Side Stream to monitor any water passing through it during blowdownprocess. The total accumulated water passing through it will be recorded on the FlowMeter. ThisFlowmeter is connected to Nalco 3D Trassar set for Cooling Tower.

Settings on the 3D Trassar for this flow meter as follows:
a) 4 mA : 0
b) 20 mA : 37,67
The settings on 6 inch Flow Meter as follows:
a) Flow range : 35,000
b) Sensor coefficient: 1,000
c) Zero correlation : 0,0

The setting for Timer Relay Alarm is reduced from 360mins to 60mins on both Nalco 3D Trassar for CoolingTower and for Chiller.

3D Trassar Open Cooling Tower
Before
If After 360 Minutes Conductivity not achieve below 2450 uS/cm will activate relay alarm blowdown will stop.
After
If After 60 Minutes Conductivity not achievebelow2450 uS/cm will activate relay alarmblowdownwill stop
3D Trassar Close Cooling Tower
Before
If After 360 Minutes Conductivity not achieve below 4950 uS/cm will activate relay alarm blowdown will stop.
After
If After 60 Minutes Conductivity not achievebelow4950 uS/cm will activate relay alarmblowdownwill stop

Flow Meter 3/4 inch

Name of MaterialBrandTypeRemarks
Flow Meter 3/4 inchSHM MetersSHM electromagnetic 3 Inch DN 20SN: 20121811
Power CableSupremeNYMHY3x2.5mm
Cable DataSM1. CableLIYC-Y24Gx0.75mm

Inspection Test Procedures

  1. Material Conformity
  2. Visual Inspection (installed at accordance place)
  3. Function Test:
    • To confirm that the flow meter is operating well
    • To confirm the pipe is welded well by certified welder
    • To confirm the welding is pass the penetrant test
    • To confirm the Flow Meter pass the calibration test
    • Suitability of readings between the flow meter and the trassar during idle time
  4. Slot trassar : A15 FM
  5. Kabel data tagging: P1.FM. ACTS
  6. Kabel power tagging: P1.FM. ACTS 220 VAC
3/4-inch Pipe is installed at the Side Stream to monitor any water passing through it during Blowdownprocess. The total accumulated water passing through it will be recorded on the Flow Meter.
The ideal 3/4 pipe installation is to connect to the 3D Trassar Chiller, but since the current actual conditionthere is no bug net converter, this Flow meter is connected to Nalco 3D Trassar set for Cooling Tower.
Please note that we’ve already pulled the cable to 3D Trassar Chiller (stand by) in case if the user alreadyhas a bug net converter, we will provide a 1-year service cover to reconnect/re-terminate to the 3DTrassarChiller.
Settings on the 3D Trasar for this flow meter as follows:
a) 4 mA : 0
b) 20 mA : 7,91
The settings on ¾-inch Flow Meter as follows:
a) Flow range : 35,000
b) Sensor coefficient: 1,000
c) Zero correlation : 0,0

The setting for Timer Relay Alarm is reduced from 360mins to 60mins on both Nalco 3D Trassar for CoolingTower and for Chiller.

3D Trassar Open Cooling Tower
Before
If After 360 Minutes Conductivity not achieve below 2450 uS/cm will activate relay alarm blowdown will stop.
After
If After 360 Minutes Conductivity not achieve below 4950 uS/cm will activate relay alarm blowdown will stop.
3D Trassar Close Cooling Tower
Before
If After 60 Minutes Conductivity not achieve below 2450 uS/cm will activate relay alarm blowdown will stop.
After
If After 60 Minutes Conductivity not achievebelow4950 uS/cm will activate relay alarmblowdownwill stop